CYTO TECH SDN BHD
11, Jln Perindustrian Balakong Jaya 2/3, 43300 Seri Kembangan, Selangor · +60 3-8961 2200 · ops@navi.my
ISO 22000 · HACCP · Halal certified
BATCH MANUFACTURING RECORD
BMR-26-031 · v1
Generated 2026-07-01 · Page 1 of 4
Allocated lots are pre-printed from the MO batch picks — the floor confirms and weighs, it does not transcribe.
| # | Material | Allocated lot | Required qty | Actual weighed | Weighed by | Verified by |
|---|---|---|---|---|---|---|
| 1 | Taurine / Nexus Wise | 202407088 | 1,197,000 mg | |||
| 2 | AlphaMax Vit-Min Premix / VMP-2024-04Sieve before mixing — 40 mesh | PMX-260322 | 2,394,000 mg | |||
| 3 | Ascorbic Acid / ITS-Luwei | LW2408196 | 2,475 mg | |||
| 4 | Acesulfame Potassium (ACK) / Nexus Wise | 202407123 | 59,850 mg | |||
| 5 | Apple Flavor / CK-1647Add last — heat-sensitive | APF02140925 | 556,200 mg | |||
| 6 | Apple Juice Powder / Nexus Wise-DSB Delmar | AJP03150625 | 2,000,000 mg | |||
| 7 | Apple Juice Powder / Nexus Wise-DSB DelmarFEFO split — same material as line 6 | AJP04220525 | 1,591,000 mg | |||
| 8 | Affron / NaVi-CN-HN-ZLKJ⚠ 386,850 mg short at generation — resolve before weighing; record in Section 8 | AFR230511 | 810,150 mg | |||
| 9 | AlphaMax V+ Paper Box / 20g × 30 sachetsawait PO-558 receipt — customer-paid packaging | — | 1,197 pcs |
CYTO TECH SDN BHD
11, Jln Perindustrian Balakong Jaya 2/3, 43300 Seri Kembangan, Selangor · +60 3-8961 2200 · ops@navi.my
ISO 22000 · HACCP · Halal certified
BATCH MANUFACTURING RECORD
BMR-26-031 · v1
Generated 2026-07-01 · Page 2 of 4
| # | Operation | Machine | Parameters | Planned | Done by | Start–End | Remarks |
|---|---|---|---|---|---|---|---|
| 1 | Prepare Ingredients & Mixing | MX-01 Ribbon Blender 300L Mixing Room | blend 15 min after last addition | 4h 00m | |||
| 2 | Sachet Packing | FL-01 Sachet Filling Line 1 Filling Room 1 | target fill 20.0 g ± 0.4 g | 8h 00m | |||
| 3 | Print Expiry Date on Box/Pouch/Sachet | manual | print MFG 2026-06 / EXP 2028-06 | 1h 30m | |||
| 4 | Pack into End Product | manual | 30 sachets per box | 6h 00m | |||
| 5 | Shrink Wrap | manual | — | 2h 00m | |||
| 6 | Cartoning | PK-01 Cartoning Machine Packaging Room | 80 pcs per carton | 2h 30m | |||
| 7 | QC Check & Batch Release | QC bench | per Section 5 | 1h 00m |
| Machine | Cleaning status verified before start | Previous product · remark |
|---|---|---|
| MX-01 Ribbon Blender 300L | Verified · initials | — |
| FL-01 Sachet Filling Line 1 | Verified · initials | Deep clean + allergen changeover 2026-07-01 — swab pass CL-26-0890, QA verified Lee |
| PK-01 Cartoning Machine | Verified · initials | — |
| QC-01 Checkweigher | Verified · initials | — |
| QC-02 Metal Detector | Verified · initials | — |
CYTO TECH SDN BHD
11, Jln Perindustrian Balakong Jaya 2/3, 43300 Seri Kembangan, Selangor · +60 3-8961 2200 · ops@navi.my
ISO 22000 · HACCP · Halal certified
BATCH MANUFACTURING RECORD
BMR-26-031 · v1
Generated 2026-07-01 · Page 3 of 4
| Check | Frequency | Limit | Result | By |
|---|---|---|---|---|
| Weight variation | every 30 min | 20.0 g ± 0.4 g | PASS FAIL | |
| Seal integrity | each roll change | no leak at squeeze test | PASS FAIL | |
| Expiry print check | batch start + each material change | matches Section 1 dates | PASS FAIL | |
| Metal detection | continuous | Fe 1.5 / non-Fe 2.0 / SS 2.5 mm | PASS FAIL |
House rule — checks default PASS; only exceptions need remarks + corrective action.
| Theoretical output | 1,197 pcs |
| Actual output | |
| Yield % (limit 97.0–100.5%) | |
| Sachet waste | |
| Reconciled by |
CYTO TECH SDN BHD
11, Jln Perindustrian Balakong Jaya 2/3, 43300 Seri Kembangan, Selangor · +60 3-8961 2200 · ops@navi.my
ISO 22000 · HACCP · Halal certified
BATCH MANUFACTURING RECORD
BMR-26-031 · v1
Generated 2026-07-01 · Page 4 of 4
| # | Description | Impact assessment | CAPA ref | QA initials |
|---|---|---|---|---|
| 1 | Affron shortage 386,850 mg at generation — record resolution here. | |||
| 2 | ||||
| 3 | ||||
| 4 |
Batch release decision: APPROVED REJECTED
QA Manager — Farah
Date ____________
Wet-ink signature on PAPER releases this batch. Upload the scanned signed pack to Gaia to close BMR-26-031 (status → Released & archived); Gaia then links batch → BMR scan → photos → shipments for mock-recall.