| # | Material | Lot number(s) | Required | Actual weighed | Weighed by | Verified by |
|---|---|---|---|---|---|---|
| 1 | Taurine / Nexus Wise | 202407088 | 1,197,000 mg | |||
| 2 | AlphaMax Vit-Min Premix Sieve before mixing — 40 mesh |
PMX-260322 | 2,394,000 mg | |||
| 3 | Ascorbic Acid / ITS-Luwei | LW2408196 | 2,475 mg | |||
| 4 | Acesulfame Potassium (ACK) | 202407123 | 59,850 mg | |||
| 5 | Apple Flavor / CK-1647 Add last — heat-sensitive |
APF02140925 | 556,200 mg | |||
| 6 | Apple Juice Powder | AJP03150625 + AJP04220525 | 3,591,000 mg | |||
| 7 | Affron ⚠ short 386,850 mg — see deviation |
AFR230511 | 1,197,000 mg | |||
| 8 | AlphaMax V+ Paper Box | pending PO-558 | 1,197 pcs |
| Step | Operation | Resource | Planned time | Done by | Date/Time |
|---|---|---|---|---|---|
| 1 | Prepare Ingredients & Mixing | Ribbon Blender 300L MX-01 | 4h 00m | ||
|
Work instruction — Charge powders into the Ribbon Blender in order of ascending bulk density — carriers and fibre first, actives next, flavour and sweetener premixes last. Dry-mix 10 minutes before adding the flavour premix, then blend a further 15 minutes at the set RPM. Scrape blender walls and paddle at the 12-minute mark to break up any caking near the taurine charge. Pull a top/middle/bottom sample for the in-process blend-uniformity check before releasing to Sachet Packing. Stop and cool the load if bowl temperature exceeds the set point. Machine settings: Mixer RPM 120 · Temp 45°C · Mix time 25 min · Mesh 80 |
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| 2 | Sachet Packing | Sachet Filling Line 1 FL-01 | 8h 00m | ||
|
Work instruction — Load the roll-stock onto Sachet Line 1 and verify the film registration mark against the photocell before running. Set H-seal to 165°C and V-seal to 170°C; run a 20-sachet warm-up strip and check peel strength before committing to the batch. Verify fill weight against the 12 g target every 30 minutes on the check-weigher lane and log it on the BMR. Perform the mandatory air-bubble seal test at shift start and after every changeover. Reject and quarantine any sachet with a visible seal gap, wrinkle, or short fill — do not rework into the good-pack stream. Machine settings: H-seal 165°C · V-seal 170°C · Line speed 45/min · Fill weight 12 g |
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| 3 | Print Expiry Date on Box/Pouch/Sachet | — | 1h 30m | ||
| 4 | Pack into End Product | — | 6h 00m | ||
| 5 | Shrink Wrap | — | 2h 00m | ||
| 6 | Cartoning | Cartoning Machine PK-01 | 2h 30m | ||
| 7 | QC Check & Batch Release | — | 1h 00m | ||
Generated by Gaia 2026-07-07 · page 1 of 1 · execution and release are recorded on the BMR in wet ink (GMP).