← Products / 2024-04

Yes Global AlphaMax V+ / 2024-04

Finished good End Product Sellable Active Quotable — view quotes →

Print spec

SKU: 2024-04
Item type: Finished good
Category group: Finished Goods
Category: End Product
Origin country: Malaysia (made in-house)
UoM: pcs
Default location: CTSB — 11, Balakong Jaya
Safety stock: 0 pcs
Barcode: —
Default sales price: 55.00 MYR
Current avg. cost: 4.63 MYR
Created: 2024-04-02
Open MO: YGMSB-260401 / 1 1,197 pcs

Recipe / BOM — version 3 Frozen on 1 open MO

Quantities per 1 pcs (one 12 g sachet — formula weight 11,988 mg)

Certifications GMP ✓ Halal (JAKIM) ✓ MeSTI ✓ ISO 22000 HACCP Kosher NPRA Registered

Product claims Sugar-Free Non-GMO Vegetarian Vegan Gluten-Free Allergen-Free

Certifications & claims cascade BOM → MO → BMR → batch → delivery docs; everything filterable by either.

#	Ingredient	Supplier	Origin	Qty per unit	UoM	Avail.	Avg. cost	Line cost	Notes
1	Taurine / Nexus Wise	Nexus Wise	China	1,000	mg	In stock	0.00004 MYR	0.040 MYR	active
2	Altilix (Artichoke Extract) / ITS Nutriscience	ITS Nutriscience	Italy	300	mg	In stock	0.0018 MYR	0.540 MYR	branded active
3	Affron / NaVi-CN-HN-ZLKJ	NaVi-CN	China	28	mg	In stock	0.00011 MYR	0.003 MYR	28 mg clinical dose
4	Ascorbic Acid / ITS-Luwei	ITS Nutriscience	China	500	mg	In stock	0.00002 MYR	0.010 MYR	vitamin C
5	Sub-assembly	— (in-house)	Malaysia	1,800	mg	Expected	0.00019 MYR	0.336 MYR	made in-house — nested MO
5.1	Angelica Sinensis Extract / CK-4548	NaVi-CN	China	900	mg	In stock	0.00024 MYR	0.216 MYR	premix line
5.2	Agaricus Mushroom Extract / NaVi-CN-XAFDSWKJ	NaVi-CN	China	600	mg	In stock	0.00004 MYR	0.024 MYR	premix line
5.3	Agarwood Extract / A&T Ingredients	A&T Ingredients	Indonesia	300	mg	In stock	0.00032 MYR	0.096 MYR	premix line
6	Apple Juice Powder / Nexus Wise-DSB Delmar	Nexus Wise	China	4,000	mg	In stock	0.0001 MYR	0.400 MYR	carrier / base
7	Apple Powder / ITS-Italy-Iprona-IPOFL-70020018	Iprona	Italy	1,500	mg	In stock	0.00014 MYR	0.210 MYR
8	Apple Fiber / ITS-Sanacel	ITS Nutriscience	China	2,500	mg	In stock	0.00002 MYR	0.050 MYR	soluble fiber
9	Apple Flavor / CK-1647	CK Ingredients	Malaysia	300	mg	Expected	0.00013 MYR	0.039 MYR	scrap 2%
10	Acesulfame Potassium (ACK) / Nexus Wise	Nexus Wise	China	60	mg	In stock	0.00014 MYR	0.008 MYR	sweetener

								1.64 MYR	Materials cost total
								+ 2.99 MYR	Operations cost (see Operations tab)
								= 4.63 MYR	Rolled-up unit cost — matches current avg. cost

Per 1 pcs — one 12 g sachet; carton / box packaging is consumed at the Cartoning operation. Sub-assembly lines explode into nested MOs at planning time (multi-level BOM).

Triple approval — release gate 3 / 3 approved

R&D approved ✓

Jason Teh 2026-03-20

“Formula confirmed correct”

ENG approved ✓

Sarah Tan 2026-03-21

“Machine specs confirmed correct”

QA approved ✓

Farah Hussin 2026-03-22

“Food safety reviewed. No new allergens.”

Approved artwork: AMX_label_v3_approved.pdf

BOM cannot go Active without all three approvals; each approval auto-records who + when; unchecking requires Cancel.

Recipe documents — versioned with v3 stability studies, approved artwork, regulatory letters

Type	Document	Issued	Status	File / link
Stability study	24-month stability report	2026-02-11	Valid	AMX_stability_24mo.pdf
Artwork	Label artwork v2 Approved	2026-03-22	Valid	R&D design track →
NPRA letter	Variant notification Submitted	2026-06-24	Valid	JC-26-014 →

Recipe docs ride the recipe VERSION — a new version starts its own register (frozen history, same doctrine as the BOM).

Production operations — routing Operation names as used on the Tasks board (Make → Tasks)

#	Operation	Type	Resource	Time per unit	Cost rate	Cost per unit	Instructions & precautions
	Line Setup & Cleaning (changeover)	Setup	Mixing Room	3.0 s	60.00 MYR/h	0.05 MYR	Full washdown per SOP-CL-04. Line clearance sign-off required before start.
Work instruction
	Prepare Ingredients & Mixing	Process	Mixing Room	36.0 s	60.00 MYR/h	0.60 MYR	Speed 120 RPM, 25°C. ALLERGEN: contains milk derivative — full changeover if previous batch allergen-free.
Work instruction Charge powders into the Ribbon Blender in order of ascending bulk density — carriers and fibre first, actives next, flavour and sweetener premixes last. Dry-mix 10 minutes before adding the flavour premix, then blend a further 15 minutes at the set RPM. Scrape blender walls and paddle at the 12-minute mark to break up any caking near the taurine charge. Pull a top/middle/bottom sample for the in-process blend-uniformity check before releasing to Sachet Packing. Stop and cool the load if bowl temperature exceeds the set point. Machine settings Mixer RPM 120 Temp 45°C Mix time 25 min Mesh 80 Attachments 📄 SOP-BLEND-004.pdf 📷 correct-setup.jpg RichEditor + FileUpload — versioned with the recipe; open MOs keep their frozen copy.
	Sachet Packing	Process	Sachet Line 1	63.0 s	48.00 MYR/h	0.84 MYR	H-seal 165°C, V-seal 170°C. Check seal integrity every 30 min. Air bubble test mandatory.
Work instruction Load the roll-stock onto Sachet Line 1 and verify the film registration mark against the photocell before running. Set H-seal to 165°C and V-seal to 170°C; run a 20-sachet warm-up strip and check peel strength before committing to the batch. Verify fill weight against the 12 g target every 30 minutes on the check-weigher lane and log it on the BMR. Perform the mandatory air-bubble seal test at shift start and after every changeover. Reject and quarantine any sachet with a visible seal gap, wrinkle, or short fill — do not rework into the good-pack stream. Machine settings H-seal 165°C V-seal 170°C Line speed 45/min Fill weight 12 g Attachments 📄 SOP-FILL-011.pdf 📷 seal-integrity-check.jpg RichEditor + FileUpload — versioned with the recipe; open MOs keep their frozen copy.
	Print Expiry Date on Box/Pouch/Sachet	Process	Inkjet Coder	12.0 s	30.00 MYR/h	0.10 MYR	Format EXP DD/MM/YYYY + batch no. Verify first print against BMR.
Work instruction
	Pack into End Product	Process	Packing Line	54.0 s	40.00 MYR/h	0.60 MYR	30 sachets per box; insert leaflet before closing.
Work instruction
	Shrink Wrap	Process	Packing Line	27.0 s	40.00 MYR/h	0.30 MYR	Tunnel 160°C; check film tension and corner seal.
Work instruction
	Cartoning	Process	Packing Line	45.0 s	40.00 MYR/h	0.50 MYR	12 boxes per carton; apply shipping mark + carton label.
Work instruction Set the cartoning machine for 30 sachets per box and 12 boxes per carton per the packing spec. Insert the patient information leaflet before the box is folded and glued — verify leaflet presence on the first 5 units after every changeover. Apply the shipping mark and carton label with the batch number and expiry carried from the upstream coder. Spot-check carton weight against expected tare + fill weight every 60 minutes to catch missing boxes. Stack cartons on pallets per the loading pattern in SOP-CTN-007 to keep corner-crush risk low. Machine settings Boxes/carton 12 Carton speed 20/min Tape width 48mm Attachments 📄 SOP-CTN-007.pdf 📷 carton-label-placement.jpg RichEditor + FileUpload — versioned with the recipe; open MOs keep their frozen copy.
						2.99 MYR
Total operations cost per unit — feeds the Recipe tab roll-up (1.64 + 2.99 = 4.63 MYR)

Per-op optional fields: min operator skill (Trainee / Competent / Expert), changeover time, units/hr, alt machine — used by the capacity calc and pre-flight checks; only name + machine are mandatory. Click the row number to expand the detailed work instruction, machine settings and SOP attachments (D45) — frozen onto the MO at creation and printed on the job traveler.

Variants — packaging generations

Variant code	SKU	Sales price	Avg. cost	Status
2026-01 just added	2026-01	55.00 MYR	0 MYR	Draft
2023-01	2023-01	48.00 MYR	4.12 MYR	Archived
2024-01	2024-01	52.00 MYR	4.41 MYR	Archived
2024-04 (this card)	2024-04	55.00 MYR	4.63 MYR	Active

Variant code = packaging / formulation generation (tenant convention: YYYY-NN, plus suffixes like -Hologram on other products). Each variant carries its own SKU, recipe version, price and stock. 2024-04 expects 1,197 pcs from MO YGMSB-260401 / 1.

General information

NameYes Global AlphaMax V+

TypeProduct (producible & sellable — materials are the Buy side)

Item typeFinished good (raw_material | packaging | finished_good | consumable)

Category groupFinished Goods → category tree parent

CategoryEnd Product

Origin countryMalaysia (NPRA — made in-house; BOM lines inherit each ingredient's own origin)

Default supplier— (made in-house)

Default sales price55.00 MYR

Default UoMpcs

Purchase UoM + conversioncarton · 1 carton = 30 pcs (outsourced runs only)

Default purchase price165.00 MYR per carton (purchase UoM — outsourced runs only)

Lead time14 days — feeds Plan / Replenishment expected-arrival math

Reorder point0 pcs (per location, drives Planning)

Storage bins CTSB — 11, Balakong Jaya: — (FG, no bin in snapshot) CTWSB — 54, Jalan Taming 8: — CTCNGZ — Guangzhou 3PL: —

Batch tracking ON expiry required at receipt

Additional info RichEditor — informational only, prints nowhere

Label artwork v3 (hologram sticker top-right) approved 2026-03-22 — see attachment on the Recipe tab. Export cartons need the EN/MY bilingual label.

Registration: food supplement under MeSTI — no MAL (NPRA) number required; re-check classification if the affron claim wording changes.

Stock by location — 2024-04 Open in Inventory →

Location	Expected	Calculated
CTSB — 11, Balakong Jaya default	1,197 pcs	1,197 pcs
CTWSB — 54, Jalan Taming 8, Taman Taming Jaya	0 pcs	0 pcs
CTCNGZ — Guangzhou 3PL	0 pcs	0 pcs

Same netting engine as the Inventory screen: calculated = in_stock + expected − committed − safety_stock. Expected here = MO YGMSB-260401 / 1 output (1,197 pcs, work in progress).

GMP documents — item-level register

Raw materials use this same tab — per-LOT CoAs stay on the batch (batch-stock); this register is for the ITEM-level papers (spec, halal, allergen, test methods).

Type	Document	Issued	Expires	Status	By	File
Halal cert	Halal certificate — JAKIM-2024-0117	2024-08-30	2026-08-30	Expiring · 52d	Farah Hussin	JAKIM-2024-0117.pdf
Spec sheet	Item specification — v3	2026-03-22	— no expiry	Valid	Jason Teh	AMX_spec_v3.pdf
Allergen statement	Allergen statement	2026-01-15	— no expiry	Valid	Farah Hussin	AMX_allergen_statement_2026-01.pdf
Micro test	Microbiological test — last FG lot AMX-2604-01	2026-04-18	— no expiry	Valid	Farah Hussin	AMX-2604-01_micro.pdf

gmp_documents (D48): polymorphic register (documentable morph — items & recipes in v1) · doc_type enum · file via media morph, private OBS bucket, signed URL only · issued_at · expires_at nullable · note · uploaded_by. Status is DERIVED, never stored: no expiry or >60 days out → Valid (green); ≤ 60 days → Expiring (amber); past → Expired (red) — same rule feeds the QA dashboard "docs expiring" tile and notifications.

Project Gaia — static mockup in Filament v3 table idiom. No backend. Sample data: Katana tenant snapshot 2026-04-12. This card was never captured from Katana: product, MO link, ingredient names, avg. costs and availability are real snapshot values; recipe quantities, operation times/rates and variant history are illustrative and consistent with the 4.63 MYR FG cost magnitude.

Field	Filament component	Type	Source	FK target
Name / variant code	TextEntry (Infolist header)	string	stored: items.name + variants.code	variants.id
SKU	TextEntry / TextInput	string, nullable	stored: variants.sku	—
Item type	TextEntry::badge()	enum, mandatory	stored: items.item_type — raw_material \| packaging \| finished_good \| consumable (this card = finished_good); master classification axis, rendered as the gray Type badge in the header	—
Category group	TextEntry / Select (parent of Category)	FK, admin-locked	stored: items.category_group_id — admin-locked parent (5 ingredient groups + a finished-goods group); category_groups.id → categories tree	category_groups.id
Category	TextEntry::badge() + Select (grouped by category group)	FK, admin-locked	stored: items.category_id — admin-locked child of a category group (~22 clean values; ingredient tree). Finished goods keep the End Product category	categories.id
Origin country	Select (country list)	enum / FK, admin-locked	stored: items.origin_country — authoritative country of origin (NPRA); made-in-house FGs = Malaysia. Every recipe/BOM line inherits its ingredient material's origin_country from here (see Recipe line · origin country)	countries.id
Customer-supplied	Toggle / badge	bool	stored: items.customer_supplied — customer-paid packaging carried at RM0 cost (packaging items only; teal badge)	—
Type / Sellable / Active	TextEntry::badge(), Toggle	enum + bool	stored: items.type (product\|material\|service), items.is_sellable, variants.status — kit/bundle deliberately NOT in the enum: v1 out of scope (no tenant usage in either snapshot); revisit only if retail bundles appear	—
Default supplier	Select::relationship()	FK, nullable	stored: items.default_supplier_id (null — made in-house)	suppliers.id
UoM / purchase UoM + conversion	Select (admin-locked units list) ×2 + disabled TextInput conversion display	FK ×2 + decimal	stored: variants.uom_id, items.purchase_uom_id → units table (staff pick, never type); unit↔unit factors (kg→mg, L→ml) hard-coded — items.purchase_uom_factor only for pack units (1 carton = 30 pcs), which are item data	units.id
Default purchase price	TextInput::numeric()->suffix('MYR')	money, nullable	stored: items.default_purchase_price — per purchase UoM; prefills PO lines (supply-details tab stays consolidated into General, this carries its dropped field)	—
Lead time	TextInput::numeric()->suffix('days')	int, nullable	stored: items.lead_time_days — feeds Plan / Replenishment expected-arrival math (order-by date = need date − lead time)	—
Default cost (service)	TextInput::numeric()->suffix('MYR')	money, nullable	stored: variants.default_cost — used when items.type = service: services have no stock movements so no derived avg. cost; feeds SO line margin and outsourced-operation costing	—
Additional info	RichEditor	text, nullable	stored: items.additional_info — free-form label/registration remarks, informational only (same gap flagged in product, service and MO captures of the item card)	—
Batch tracking	Toggle (disabled once movements exist)	bool	stored: items.is_batch_tracked — ON forces batch + expiry at every receipt/consumption	batches
Safety stock / reorder point	TextInput::numeric per location	qty	stored: variant_location.safety_stock	locations.id
Storage bin	Select per location	FK, nullable	stored: variant_location.bin_id	storage_bins.id
Default sales price	TextInput::numeric()->suffix('MYR')	money	stored: variants.default_sales_price	—
Current avg. cost	TextEntry (read-only)	decimal(20,10)	derived: moving average per location (inventory engine)	—
Recipe (header)	— table recipes	row	stored: recipes.variant_id, recipes.version, recipes.status (draft\|active\|frozen)	variants.id
Recipe · version history	Read-only slide-over (recipes rows per variant, newest first)	int + enum + datetime + FK	stored: recipes.version (int), recipes.status (draft\|active\|superseded\|archived), recipes.effective_at, recipes.superseded_by_id (self-FK) — immutable once superseded; each MO freezes its own snapshot (mo_ingredients / mo_operations), so editing never mutates open MOs; new versions gated behind the R&D/ENG/QA triple approval before status → active	recipes.id
Recipe line · ingredient	Repeater → Select::relationship('ingredientVariant')	FK	stored: recipe_lines.ingredient_variant_id — when target variant is itself producible ⇒ sub-assembly	variants.id
Recipe line · qty per unit	TextInput::numeric	decimal(20,10)	stored: recipe_lines.qty_per_unit, in ingredient UoM (mg)	—
Recipe line · scrap %	TextInput::numeric()->suffix('%')	decimal, nullable	stored: recipe_lines.scrap_pct (inflates MO ingredient requirement)	—
Recipe line · Avail. badge	TextEntry::badge()->color(fn)	derived	derived: ingredient location stock ≥ requirement → In stock (green), else open PO/MO → Expected (amber)	stock_movements
Recipe line · line cost	TextEntry (computed)	money	derived: qty_per_unit × ingredient moving-avg cost	—
Operation · name / type	OperationsRelationManager, reorderable()	string + enum	stored: operations.name, operations.type (process\|setup)	recipes.id
Operation · resource	Select::relationship('resource')	FK	stored: operations.resource_id (Tasks board groups by this)	resources.id
Operation · time / rate / cost	TextInput::numeric ×2 + computed TextEntry	decimal	stored: operations.time_per_unit, operations.cost_rate; derived: cost = time × rate	—
Recipe · certifications	CheckboxList (multiselect)	json array	stored: recipes.certifications (GMP, Halal JAKIM, MeSTI, ISO 22000, HACCP, Kosher, NPRA Registered) — cascades BOM → MO → BMR → batch → delivery docs; filterable everywhere	—
Recipe · product claims	CheckboxList (multiselect)	json array	stored: recipes.product_claims (Sugar-Free, Non-GMO, Vegetarian, Vegan, Gluten-Free, Allergen-Free) — same cascade rule as certifications	—
Recipe · triple approval	Toggle ×3 + auto TextEntry (who/when)	bool + FK + date ×3	stored: recipes.rnd_approved / _by / _at, eng_approved / _by / _at, qa_approved / _by / _at — gate: recipe cannot go Active until all three; each auto-records user + timestamp; unchecking requires Cancel action	users.id
Recipe line · supplier	Select::relationship('supplier')	FK, nullable	stored: recipe_lines.supplier_id — auto-fetched from the ingredient item's default supplier, editable per line	suppliers.id
Recipe line · origin country	TextEntry (read-only, inherited)	enum / FK	derived: inherits the ingredient material's items.origin_country (authoritative NPRA country of origin — China / Italy / Indonesia / Malaysia in the lines above); snapshotted onto recipe_lines / mo_ingredients at BOM freeze for the batch dossier, editable only as a per-line override	countries.id
Operation · instructions	Textarea	text, nullable	stored: operations.instructions — free text incl. allergen / seal-check precautions; surfaced on the Tasks board and printed into the BMR	—
Operation · work instruction	RichEditor (expandable row, per-op)	longtext, nullable	stored: recipe_operations.work_instruction — the detailed setup/procedure/quality-check text for the step (D45), distinct from the short Instructions & precautions column above; ops without one show a “+ Add instruction” ghost	—
Operation · machine settings	KeyValue (chip row render)	json, nullable	stored: recipe_operations.machine_settings — structured key→value pairs the floor dials in, e.g. `{"mixer_rpm":120,"temp_c":45,"mix_time_min":25,"mesh":"80"}`	—
Operation · SOP attachments	FileUpload (chips + dashed attach ghost)	media, nullable	stored: media morph, collection `sop` — SOP PDFs, correct-setup reference photos; versioned with the recipe	media.id
Operation · instruction snapshot rule	— (engine behaviour, no field)	rule	work_instruction + machine_settings + sop media are copied onto mo_operations at MO creation (BOM freeze, same rule as mo_ingredients/mo_operations elsewhere on this page) — editing the recipe's instruction never mutates an open MO; the frozen copy is what prints on the job traveler / BMR	mo_operations
Operation · optional fields	Select + TextInput::numeric ×2 + Select	enum + decimal ×2 + FK	stored: operations.min_skill (trainee\|competent\|expert), operations.changeover_time, operations.units_per_hour, operations.alt_machine_id — used by capacity calc and pre-flight checks; only name + machine are mandatory	resources.id
BOM · R&D request	TextEntry::url() (Link)	FK, nullable	stored: recipes.rnd_request_id — links the BOM back to the originating R&D request	rnd_requests.id
Variants table	VariantsRelationManager	rows	stored: variants (code, sku, price, status) + derived stock/avg cost	items.id
New variant · code	VariantsRelationManager CreateAction → TextInput	string	stored: variants.code — unique per item (YYYY-NN + optional suffix); a fresh generation of the same product	items.id
New variant · status	Select	enum	stored: variants.status gains `draft` (draft\|active\|archived) — Active disabled until the copied recipe clears triple approval	—
New variant · copy recipe / routing	Select (source variant) + Checkbox	FK + bool	action: clones the source recipe into a new `recipes` row (version 1, status draft, rnd/eng/qa approvals null) + recipe_lines / operations copies	recipes.id
Stock by location	Infolist table (read-only)	derived	derived: same ledger as Inventory screen, filtered to this variant	stock_movements
Documents tab — register	GmpDocumentsRelationManager	rows	stored: gmp_documents (D48) — polymorphic `documentable` morph, this card scoped to documentable_type=items; columns doc_type (spec_sheet \| coa \| halal_cert \| msds \| allergen_statement \| moisture_test \| micro_test \| heavy_metals \| stability_study \| artwork \| npra_letter \| other), issued_at, expires_at nullable, note, uploaded_by	items.id
Document · file	FileUpload (chip + dashed upload ghost)	media, nullable	stored: media morph — private Huawei OBS bucket, NEVER the ECS disk; signed URLs only (SECURITY §6, D49)	media.id
Document · status	TextEntry::badge() (derived, not stored)	derived	derived: expires_at null or > 60 days away → Valid (green); ≤ 60 days away → Expiring · Nd (amber, e.g. halal_cert above); in the past → Expired (red) — the same rule drives the QA dashboard "docs expiring" tile and notifications	—
Recipe documents card	GmpDocumentsRelationManager (documentable=recipes)	rows	stored: gmp_documents where documentable_type=recipes, documentable_id=recipes.id — versioned WITH the recipe; a new recipe version starts its own register (frozen history, same doctrine as the BOM). Batches keep their existing per-lot CoA media (batch-stock.html) and suppliers keep their existing docs-via-media — neither migrates into gmp_documents	recipes.id
Barcode	TextInput (empty across snapshot)	string, nullable	stored: variants.barcode	—

Field

Filament component

Type

Source

FK target

Name / variant code

TextEntry (Infolist header)

string

stored: items.name + variants.code

variants.id

SKU

TextEntry / TextInput

string, nullable

stored: variants.sku

—

Item type

TextEntry::badge()

enum, mandatory

stored: items.item_type — raw_material | packaging | finished_good | consumable (this card = finished_good); master classification axis, rendered as the gray Type badge in the header

—

Category group

TextEntry / Select (parent of Category)

FK, admin-locked

stored: items.category_group_id — admin-locked parent (5 ingredient groups + a finished-goods group); category_groups.id → categories tree

category_groups.id

Yes Global AlphaMax V+ / 2024-04

Create draft manufacturing order?

Draft MO-101 created

Archive Yes Global AlphaMax V+ / 2024-04?

New variant

Version history — Yes Global AlphaMax V+ / 2024-04

Item detail — field manifest

Engine notes