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CYTO-11 — Balakong Jaya CTSB CYTO-29 CTSB CYTOWELL-54 — Taming Jaya PIC/S CTWSB CYTOCNGZ-602 — Guangzhou CTCNGZ

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Leo Lim

leo@navi.my · Owner / Admin

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← Products / 2024-04

Yes Global AlphaMax V+ / 2024-04

End Product Sellable Active
Print spec
SKU
2024-04
Category
End Product
UoM
pcs
Default location
CTSB — 11, Balakong Jaya
Safety stock
0 pcs
Barcode
—
Default sales price
55.00 MYR
Current avg. cost
4.63 MYR
Created
2024-04-02
Open MO
YGMSB-260401 / 1 1,197 pcs
Recipe / BOM — version 3 Frozen on 1 open MO
Quantities per 1 pcs (one 12 g sachet — formula weight 11,988 mg)
Certifications GMP ✓ Halal (JAKIM) ✓ MeSTI ✓ ISO 22000 HACCP Kosher NPRA Registered
Product claims Sugar-Free Non-GMO Vegetarian Vegan Gluten-Free Allergen-Free

Certifications & claims cascade BOM → MO → BMR → batch → delivery docs; everything filterable by either.

# Ingredient Supplier Origin Qty per unit UoM Avail. Avg. cost Line cost Notes
1 Taurine / Nexus Wise Nexus Wise China 1,000 mg In stock 0.00004 MYR 0.040 MYR active
2 Altilix (Artichoke Extract) / ITS Nutriscience ITS Nutriscience Italy 300 mg In stock 0.0018 MYR 0.540 MYR branded active
3 Affron / NaVi-CN-HN-ZLKJ NaVi-CN China 28 mg In stock 0.00011 MYR 0.003 MYR 28 mg clinical dose
4 Ascorbic Acid / ITS-Luwei ITS Nutriscience China 500 mg In stock 0.00002 MYR 0.010 MYR vitamin C
5 Sub-assembly — (in-house) Malaysia 1,800 mg Expected 0.00019 MYR 0.336 MYR made in-house — nested MO
5.1 Angelica Sinensis Extract / CK-4548 NaVi-CN China 900 mg In stock 0.00024 MYR 0.216 MYR premix line
5.2 Agaricus Mushroom Extract / NaVi-CN-XAFDSWKJ NaVi-CN China 600 mg In stock 0.00004 MYR 0.024 MYR premix line
5.3 Agarwood Extract / A&T Ingredients A&T Ingredients Indonesia 300 mg In stock 0.00032 MYR 0.096 MYR premix line
6 Apple Juice Powder / Nexus Wise-DSB Delmar Nexus Wise China 4,000 mg In stock 0.0001 MYR 0.400 MYR carrier / base
7 Apple Powder / ITS-Italy-Iprona-IPOFL-70020018 Iprona Italy 1,500 mg In stock 0.00014 MYR 0.210 MYR
8 Apple Fiber / ITS-Sanacel ITS Nutriscience China 2,500 mg In stock 0.00002 MYR 0.050 MYR soluble fiber
9 Apple Flavor / CK-1647 CK Ingredients Malaysia 300 mg Expected 0.00013 MYR 0.039 MYR scrap 2%
10 Acesulfame Potassium (ACK) / Nexus Wise Nexus Wise China 60 mg In stock 0.00014 MYR 0.008 MYR sweetener
1.64 MYR Materials cost total
+ 2.99 MYR Operations cost (see Operations tab)
= 4.63 MYR Rolled-up unit cost — matches current avg. cost
Per 1 pcs — one 12 g sachet; carton / box packaging is consumed at the Cartoning operation. Sub-assembly lines explode into nested MOs at planning time (multi-level BOM).
Triple approval — release gate 3 / 3 approved

R&D approved ✓

Jason Teh 2026-03-20

“Formula confirmed correct”

ENG approved ✓

Sarah Tan 2026-03-21

“Machine specs confirmed correct”

QA approved ✓

Farah Hussin 2026-03-22

“Food safety reviewed. No new allergens.”

Approved artwork: AMX_label_v3_approved.pdf
BOM cannot go Active without all three approvals; each approval auto-records who + when; unchecking requires Cancel.
Production operations — routing Operation names as used on the Tasks board (Make → Tasks)
# Operation Type Resource Time per unit Cost rate Cost per unit Instructions & precautions
1 Line Setup & Cleaning (changeover) Setup Mixing Room 3.0 s 60.00 MYR/h 0.05 MYR
Full washdown per SOP-CL-04. Line clearance sign-off required before start.
2 Prepare Ingredients & Mixing Process Mixing Room 36.0 s 60.00 MYR/h 0.60 MYR
Speed 120 RPM, 25°C. ALLERGEN: contains milk derivative — full changeover if previous batch allergen-free.
3 Sachet Packing Process Sachet Line 1 63.0 s 48.00 MYR/h 0.84 MYR
H-seal 165°C, V-seal 170°C. Check seal integrity every 30 min. Air bubble test mandatory.
4 Print Expiry Date on Box/Pouch/Sachet Process Inkjet Coder 12.0 s 30.00 MYR/h 0.10 MYR
Format EXP DD/MM/YYYY + batch no. Verify first print against BMR.
5 Pack into End Product Process Packing Line 54.0 s 40.00 MYR/h 0.60 MYR
30 sachets per box; insert leaflet before closing.
6 Shrink Wrap Process Packing Line 27.0 s 40.00 MYR/h 0.30 MYR
Tunnel 160°C; check film tension and corner seal.
7 Cartoning Process Packing Line 45.0 s 40.00 MYR/h 0.50 MYR
12 boxes per carton; apply shipping mark + carton label.
2.99 MYR
Total operations cost per unit — feeds the Recipe tab roll-up (1.64 + 2.99 = 4.63 MYR)
Per-op optional fields: min operator skill (Trainee / Competent / Expert), changeover time, units/hr, alt machine — used by the capacity calc and pre-flight checks; only name + machine are mandatory.
Variants — packaging generations
Variant code SKU Sales price Avg. cost In stock Status
2026-01 just added 2026-01 55.00 MYR 0 MYR 0 pcs Draft
2023-01 2023-01 48.00 MYR 4.12 MYR 0 pcs Archived
2024-01 2024-01 52.00 MYR 4.41 MYR 0 pcs Archived
2024-04 (this card) 2024-04 55.00 MYR 4.63 MYR 0 pcs Active
Variant code = packaging / formulation generation (tenant convention: YYYY-NN, plus suffixes like -Hologram on other products). Each variant carries its own SKU, recipe version, price and stock. 2024-04 expects 1,197 pcs from MO YGMSB-260401 / 1.
General information
NameYes Global AlphaMax V+
TypeProduct (producible & sellable — materials are the Buy side)
CategoryEnd Product
Default supplier— (made in-house)
Default sales price55.00 MYR
Default UoMpcs
Purchase UoM + conversioncarton · 1 carton = 30 pcs (outsourced runs only)
Default purchase price165.00 MYR per carton (purchase UoM — outsourced runs only)
Lead time14 days — feeds Plan / Replenishment expected-arrival math
Reorder point0 pcs (per location, drives Planning)
Storage bins CTSB — 11, Balakong Jaya: — (FG, no bin in snapshot) CTWSB — 54, Jalan Taming 8: — CTCNGZ — Guangzhou 3PL: —
Batch tracking ON expiry required at receipt
Additional info RichEditor — informational only, prints nowhere

Label artwork v3 (hologram sticker top-right) approved 2026-03-22 — see attachment on the Recipe tab. Export cartons need the EN/MY bilingual label.

Registration: food supplement under MeSTI — no MAL (NPRA) number required; re-check classification if the affron claim wording changes.

Stock by location — 2024-04 Open in Inventory →
Location In stock Committed Expected Safety stock Calculated
CTSB — 11, Balakong Jaya default 0 pcs 0 pcs 1,197 pcs 0 pcs 1,197 pcs
CTWSB — 54, Jalan Taming 8, Taman Taming Jaya 0 pcs 0 pcs 0 pcs 0 pcs 0 pcs
CTCNGZ — Guangzhou 3PL 0 pcs 0 pcs 0 pcs 0 pcs 0 pcs
Same netting engine as the Inventory screen: calculated = in_stock + expected − committed − safety_stock. Expected here = MO YGMSB-260401 / 1 output (1,197 pcs, work in progress).

Project Gaia — static mockup in Filament v3 table idiom. No backend. Sample data: Katana tenant snapshot 2026-04-12. This card was never captured from Katana: product, MO link, ingredient names, avg. costs and availability are real snapshot values; recipe quantities, operation times/rates and variant history are illustrative and consistent with the 4.63 MYR FG cost magnitude.

Archive Yes Global AlphaMax V+ / 2024-04?

Archiving hides the variant from Items, Inventory and order pickers. Stock history, batches and the movement ledger are kept — archive is reversible.

1 open MO references this variant — YGMSB-260401 / 1 · 1,197 pcs, Work in progress. Archiving is blocked until it completes or is cancelled.

Yes Global AlphaMax V+

New variant

Not saved

Tenant convention YYYY-NN; suffixes like -Hologram allowed (cf. JuicyPop 2023-01-Hologram).

Defaults to the variant code.

MYR
MYR per carton

Purchase UoM: 1 carton = 30 pcs — outsourced runs only.

The copied recipe lands as v1 Draft on the new variant and must pass the R&D / ENG / QA release gate before it can go Active (GMP). Stock, batches and avg. cost start at zero.

Recipe / BOM

Version history — Yes Global AlphaMax V+ / 2024-04

v3 Active Frozen on 1 open MO Effective 2026-03-22
Unit cost 4.63MYR · materials 1.64 + operations 2.99
R&D Jason Teh 2026-03-20 ENG Sarah Tan 2026-03-21 QA Farah Hussin 2026-03-22

Change note: Affron dose confirmed 28 mg; artwork v3 hologram.

Frozen copy on YGMSB-260401 / 1 →
v2 Superseded Effective 2025-06-10
Unit cost 4.41MYR
R&D Jason Teh 2025-06-05 ENG Sarah Tan 2025-06-08 QA Farah Hussin 2025-06-09

Change note: Sweetener swapped to Acesulfame Potassium (ACK); scrap 2% on Apple Flavor.

v1 Archived Effective 2024-04-02
Unit cost 4.12MYR

Note: Initial release with variant 2024-04.

Versions are immutable once superseded. Each MO carries its own frozen snapshot (mo_ingredients / mo_operations) — editing the recipe never mutates open MOs. New versions require the triple approval gate before going Active.

Item detail — field manifest

Filament v3: Resource view page. Header = Infolist + header Actions (Make primary, Print spec, Archive danger). Tabs = Tabs component; Recipe = Repeater on the edit form (read view shown); Operations & Variants = RelationManagers; Stock = derived per-location Infolist table.

FieldFilament componentTypeSourceFK target
Name / variant codeTextEntry (Infolist header)stringstored: items.name + variants.codevariants.id
SKUTextEntry / TextInputstring, nullablestored: variants.sku—
CategoryTextEntry::badge() + Selectstringstored: items.category_idcategories.id
Type / Sellable / ActiveTextEntry::badge(), Toggleenum + boolstored: items.type (product|material|service), items.is_sellable, variants.status — kit/bundle deliberately NOT in the enum: v1 out of scope (no tenant usage in either snapshot); revisit only if retail bundles appear—
Default supplierSelect::relationship()FK, nullablestored: items.default_supplier_id (null — made in-house)suppliers.id
UoM / purchase UoM + conversionSelect (admin-locked units list) ×2 + disabled TextInput conversion displayFK ×2 + decimalstored: variants.uom_id, items.purchase_uom_id → units table (staff pick, never type); unit↔unit factors (kg→mg, L→ml) hard-coded — items.purchase_uom_factor only for pack units (1 carton = 30 pcs), which are item dataunits.id
Default purchase priceTextInput::numeric()->suffix('MYR')money, nullablestored: items.default_purchase_price — per purchase UoM; prefills PO lines (supply-details tab stays consolidated into General, this carries its dropped field)—
Lead timeTextInput::numeric()->suffix('days')int, nullablestored: items.lead_time_days — feeds Plan / Replenishment expected-arrival math (order-by date = need date − lead time)—
Default cost (service)TextInput::numeric()->suffix('MYR')money, nullablestored: variants.default_cost — used when items.type = service: services have no stock movements so no derived avg. cost; feeds SO line margin and outsourced-operation costing—
Additional infoRichEditortext, nullablestored: items.additional_info — free-form label/registration remarks, informational only (same gap flagged in product, service and MO captures of the item card)—
Batch trackingToggle (disabled once movements exist)boolstored: items.is_batch_tracked — ON forces batch + expiry at every receipt/consumptionbatches
Safety stock / reorder pointTextInput::numeric per locationqtystored: variant_location.safety_stocklocations.id
Storage binSelect per locationFK, nullablestored: variant_location.bin_idstorage_bins.id
Default sales priceTextInput::numeric()->suffix('MYR')moneystored: variants.default_sales_price—
Current avg. costTextEntry (read-only)decimal(20,10)derived: moving average per location (inventory engine)—
Recipe (header)— table recipesrowstored: recipes.variant_id, recipes.version, recipes.status (draft|active|frozen)variants.id
Recipe · version historyRead-only slide-over (recipes rows per variant, newest first)int + enum + datetime + FKstored: recipes.version (int), recipes.status (draft|active|superseded|archived), recipes.effective_at, recipes.superseded_by_id (self-FK) — immutable once superseded; each MO freezes its own snapshot (mo_ingredients / mo_operations), so editing never mutates open MOs; new versions gated behind the R&D/ENG/QA triple approval before status → activerecipes.id
Recipe line · ingredientRepeater → Select::relationship('ingredientVariant')FKstored: recipe_lines.ingredient_variant_id — when target variant is itself producible ⇒ sub-assemblyvariants.id
Recipe line · qty per unitTextInput::numericdecimal(20,10)stored: recipe_lines.qty_per_unit, in ingredient UoM (mg)—
Recipe line · scrap %TextInput::numeric()->suffix('%')decimal, nullablestored: recipe_lines.scrap_pct (inflates MO ingredient requirement)—
Recipe line · Avail. badgeTextEntry::badge()->color(fn)derivedderived: ingredient location stock ≥ requirement → In stock (green), else open PO/MO → Expected (amber)stock_movements
Recipe line · line costTextEntry (computed)moneyderived: qty_per_unit × ingredient moving-avg cost—
Operation · name / typeOperationsRelationManager, reorderable()string + enumstored: operations.name, operations.type (process|setup)recipes.id
Operation · resourceSelect::relationship('resource')FKstored: operations.resource_id (Tasks board groups by this)resources.id
Operation · time / rate / costTextInput::numeric ×2 + computed TextEntrydecimalstored: operations.time_per_unit, operations.cost_rate; derived: cost = time × rate—
Recipe · certificationsCheckboxList (multiselect)json arraystored: recipes.certifications (GMP, Halal JAKIM, MeSTI, ISO 22000, HACCP, Kosher, NPRA Registered) — cascades BOM → MO → BMR → batch → delivery docs; filterable everywhere—
Recipe · product claimsCheckboxList (multiselect)json arraystored: recipes.product_claims (Sugar-Free, Non-GMO, Vegetarian, Vegan, Gluten-Free, Allergen-Free) — same cascade rule as certifications—
Recipe · triple approvalToggle ×3 + auto TextEntry (who/when)bool + FK + date ×3stored: recipes.rnd_approved / _by / _at, eng_approved / _by / _at, qa_approved / _by / _at — gate: recipe cannot go Active until all three; each auto-records user + timestamp; unchecking requires Cancel actionusers.id
Recipe line · supplierSelect::relationship('supplier')FK, nullablestored: recipe_lines.supplier_id — auto-fetched from the ingredient item's default supplier, editable per linesuppliers.id
Recipe line · origin countrySelect (country list)string, nullablestored: recipe_lines.origin_country — NPRA traceability on the batch dossier—
Operation · instructionsTextareatext, nullablestored: operations.instructions — free text incl. allergen / seal-check precautions; surfaced on the Tasks board and printed into the BMR—
Operation · optional fieldsSelect + TextInput::numeric ×2 + Selectenum + decimal ×2 + FKstored: operations.min_skill (trainee|competent|expert), operations.changeover_time, operations.units_per_hour, operations.alt_machine_id — used by capacity calc and pre-flight checks; only name + machine are mandatoryresources.id
BOM · R&D requestTextEntry::url() (Link)FK, nullablestored: recipes.rnd_request_id — links the BOM back to the originating R&D requestrnd_requests.id
Variants tableVariantsRelationManagerrowsstored: variants (code, sku, price, status) + derived stock/avg costitems.id
New variant · codeVariantsRelationManager CreateAction → TextInputstringstored: variants.code — unique per item (YYYY-NN + optional suffix); a fresh generation of the same productitems.id
New variant · statusSelectenumstored: variants.status gains draft (draft|active|archived) — Active disabled until the copied recipe clears triple approval—
New variant · copy recipe / routingSelect (source variant) + CheckboxFK + boolaction: clones the source recipe into a new recipes row (version 1, status draft, rnd/eng/qa approvals null) + recipe_lines / operations copiesrecipes.id
Stock by locationInfolist table (read-only)derivedderived: same ledger as Inventory screen, filtered to this variantstock_movements
BarcodeTextInput (empty across snapshot)string, nullablestored: variants.barcode—

Engine notes

  • Rolled-up unit cost = Σ(line qty × ingredient moving-avg) + Σ(operation time × cost rate) — recomputed when an MO completes (actual consumption at actual costs), NOT when the recipe is edited.
  • Sub-assembly = a recipe line whose ingredient variant is itself producible (has its own recipe) ⇒ multi-level BOM; planning explodes it into a nested MO (Vit-Min Premix here).
  • Recipe versions freeze against open MOs: each MO carries its own snapshot (mo_ingredients / mo_operations copied at MO creation), so editing this recipe never mutates YGMSB-260401 / 1.
  • Avail. badge per line reuses the inventory netting engine at the default location: enough in stock → green; shortfall covered by open PO/MO → amber Expected.
  • is_batch_tracked = true forces batch + expiry entry at receipt (PO receive or MO completion) and batch pick at every consumption — GMP traceability chain.
  • qty_per_unit is stored in the ingredient's UoM (mg for materials, pcs for sub-assemblies/products); the FG unit here is 1 pcs = one 12 g sachet.
  • Units rule: quantities are stored in the item's base unit (mass → mg, volume → ml, count → pcs); display auto-scales (1,250,000 mg shows as 1.25 kg). Unit pickers are locked to the admin units table and unit↔unit factors are hard-coded (1 kg = 1,000 g = 1,000,000 mg; 1 L = 1,000 ml) — staff never type units; only per-item pack conversions (1 carton = 30 pcs) are data.
  • BOM cost = Σ(RM qty × valuation rate) + operation costs — the true manufacture cost the owner sees on the SO.
  • Service-type items collapse to a thin card — name, category, UoM, sell-only toggle, price / SKU / default cost, notes — with no Recipe / Operations / Variants / Stock tabs: services never touch the stock ledger, so variants.default_cost stands in for the missing moving-average.
  • Make actions create draft mos + mo_ingredients/mo_operations snapshots; nothing reserves stock until Commit ingredients on the MO card.
  • New variant = a fresh packaging/formulation generation of the same product: variants.code unique per item, stock/batches/avg. cost start at zero. Copy recipe/routing clones the source into recipes as version 1, status draft, approvals null — it must clear the R&D/ENG/QA triple-approval gate before variants.status can go active.
  • Archive = variants.status → archived; Filament Action::requiresConfirmation, ->disabled(fn: open MOs/SOs exist) with the blocking documents listed in the modal.